Environmentally friendly All dominos originate from sustainable forest management. plywood cherry ply x8 g2s cabinet grade sheet The domino fence is placed on the top side of the worktop in this case. Such as the DOMINO connecting system. That makes the Festool 700 more suitable for large projects, for bigger scale productions. 1.2 The domino mortise principle The first domino tenon is positioned via an exact mortise, the subsequent tenons are inserted into wider mortises with clearance this allows the joint to be easily aligned. The only point that could make you choose one over the other is torque strength, which is the resistance to torsion.

This is a quick way to create a stable joint that can be quickly disassembled if necessary, without time-consuming measuring or marking. 100% rotation resistant From the very first domino, the joints are absolutely rotation resistant. The DOMINO connecting system unites them all. (This dimension depends on the workpiece; see dimensional drawing. The DOMINO system is ideally suited for board, rail and stile joints, involving narrow or wide, delicate or solid workpieces with dominos ranging from 4 to 14 mm in diameter or flexible, separable corner and flat connectors. Route into both parts of the workpiece at the maximum routing depth (70 mm each) with the 14 mm router. In this case, its better to stand on the lower end. breadboards alder breadboard woodfold hardwoods slides Set the routing height to 15 mm so that the routed mortise is centerd in the material. The fence height should be set to 40 mm this setting is identical for each connector, because it is based on the length of the connector. Mount the trim stop onto the DOMINO joining machine according to the operating instructions. Items included with double- headed or anchor bolts. And yet it is also based just as much on the principle of thinking ahead. As an Amazon Associate I earn from qualifying purchases. 1 For mitered joints, the Domino mortise angle can be set using detents or any angle between 0 and 90. Then join the spindle and handrail. The DOMINO connector is only a connecting element, not a load-bearing element. dominoes Dont stack multiple tenons inside a single mortise. For flat joints, you need the following components from the DOMINO corner and flat connector system: 1. NOTE The alignment of the clamping levers can be adjusted by pulling them away from the fence and re-indexing them so that when they are in the locked position they do not go past the fence itself. They are available in 14 fixed sizes or as rods (750mm length) for both inside and outside, and for delicate and solid workpieces. The DOMINO system provides the correct dominos for every application. 3. As I mentioned before, leave about 2 times the thickness of the tenon between the cuts. With the DOMINO connecting system all the benefits of round dowels and biscuits have been united into one for the first time. Set the angle of the spindle on the domino fence and cut the mortise. For narrow or wide, delicate or solid workpieces. Now release the depth adjust lock. Please use a mortise depth of 20 mm when working with this domino and cutter. This routed mortise can either be precisely routed like the first mortise which increases the stability of the joint but requires more precision or it can be routed with clearance but then you must use a sufficient amount of glue for the joint. With the DF 700 in contrast, stable frame joints can be created in the same way, for example, for beds, tables or internal doors. ), Large amounts of debris are created when working with the Domino. A 10 mm open ended spanner is used for this. Are you looking for strength in your joint? 1.4.6 Height adjustment range, y = Material thickness x = Distance from top of workpiece to center of the mortise 1 Scale for individual settings (distance from top of workpiece to center of the mortise) 2 Height Stop (material thickness). The origin of a brilliant idea: DOMINO connecting system. After selecting the domino, use the appropriate cutter to make the mortise. You could go a little thicker or thinner without affecting it too much. rectangle crafts projects carving plywood thick any With the DF 500, very small dominos can be used even for furniture joints, making it possible to process very small spindles or narrow frame rails. Save my name, email, and website in this browser for the next time I comment. If using the cross anchors without extension shells, an overlap of 3 mm suffices. Attach the extractor hose and then push the on/off switch on the top of the tool forwards and down until it locks in position. Anchor bolt 2. Only suitable for joining wood or wood-like materials in furniture construction (no lightweight building materials!) For this option, place the scale with the 15 mm marking at the edge of the workpiece. The workpiece is aligned to the edge using this locating mortise and the connection matches up immediately. The new corner and flat connectors for the DF 700 XL will produce the same strong joints with the added flexibility of knock down connectors. 1/2 Plywood corresponds to a little less than 13 mm. In the end grain, set both routed mortises with the correct mortise width in this case the dominos are later glued and then fit in precisely. Some of these connection options are demonstrated in the following examples. It is sufficient to do this where you later want to insert the flat connectors. This method makes it possible to position two dominos next to each other working from just one reference edge. The distance between the stops to the center of the bit is 37mm. In summary, these are the key points: Well, thats it for this topic. For details on changing the router, see chapter 1.4.4, page 18. This application example demonstrates how to connect a kitchen countertop. Cut the domino a few millimeters shorter (so that later the glue has enough space), down to 112 mm. Only use sharp, undamaged and clean cutters. This makes aligning and joining effortless; the joint is nevertheless exact, perfect and stable. However, the true mortise depth is 10 mm, because the cutter has been shortened by 10 mm due to the risk of breaking. I'm now seriously considering the 5x30 to avoid this from ever happening again thanks for sharing! Performing basic settings for the DOMINO joining machines Switching on/off Selecting mortise width Selecting domino length and thickness Cutter replacement, Depth adjustment range Height adjustment range Angle adjustment range Working with the stop system Working with dust extraction, Overview: making joints with the DOMINO joining machine, Frame joints Mitered frame joints Butted frame joints Stable frame joints with the DOMINO DF 700. If its just boxes and workshop cabinets, or exhibition stands etc with 3/4 18mm ply, I use 5mm dominos. MFT/3 TS 55 REQ Carvex PS420 EBQ + Accessories OF1400 + LR32 + MFS400 Domino DF500 AvidProCNC 24x48" ETS EC150/5 EQplus DTS 400 REQplus CXS CT 26E Fuji Q4 + 3M PPS, I just figure like this, 1/2" is about 12mm, 3/4 is about 18 mm i use the tenons accordingly, not to be crass but everyone always trots out the 1/3rd rule it's kinda irrelevant when we're talking about case goods. Quickly and easily set the position of the Domino for repetitive mortises by using the edge stops on both pieces of material. In truth, there are numerous innovations which were developed on the basis of a spontaneous idea. We refer to these basic settings where appropriate in the individual application examples. They are made for different applications. A connecting system that works simply and with considerably shorter set-up time and can be used for tasks that were previously only accomplished on stationary machines. The final decision needs to take into consideration the application in hand. Are you using tenons just for alignment purposes? Chamfer the cut domino at the edges using a sanding block. The width of the mortise can also be increased to permit some side-to-side flexibility in the tenon position. In this example, the nominal domino length is 115 mm, which is calculated by doubling the routing depth of 70 mm = 140 mm and subtracting the pinned joint of 25 mm = 115 mm. The 5mm tenons are my choice for 3/4 plywood. The DOMINO joining machine is available in two sizes: the DF 500 for domino sizes of 4 x 20 mm to 10 x 50 mm, perfectly suited for cabinet and furniture making. If you need a strong joint, both dominos and dowels are solid choices. Not round. Applying a sufficient amount of glue, insert the dominos into the mortises and join the handrail to the spindles. For even greater application versatility. Route the mortise in the spindles using the narrow mortise setting. Route this first mortise on the tight setting. Many depth levels are available for both tools, which makes it possible to offset the tenon if necessary. But first things first. Round dowels The traditional solution for frames and shelving. TIP Before processing your workpiece, it is important to create a sample piece and make fine adjustments to the handrail fence according to the operating instructions. Selection of the routing height depends on the thickness of material being used and the type of joint being produced. The DOMINO principle: Fast. Then unscrew the bolt just enough so that the countersink is facing the right direction. The difference is in the detail. Tighten the studs in the cross anchor only so that the studs stay in place, but the opening remains clear for the double-headed bolt. From this marking, set an additional marking 10 mm away (or 15 mm when using the DF 700) this is where the joining machine will be placed later. In this application (when only using scribe marks) align the center mark on the viewing window of the Domino with the scribe mark and cut the mortises. The second mortise is set here using the indexing stop. chairs) up to 10 mm dominos, Stable rack construction (e.g. If you don't like Signatures, just go to Look and Layout and tick No Signatures.

Lets Decide. What about the cutters? Then screw the anchor bolt all the way into the expansion anchor (making sure to bottom out the anchor bolt). Set the required angle. The appropriate routing depth must be set for the different domino lengths; in most cases half of the domino length. You can do M+T that are more or less than 1/3rd of the thickness of the material if you darn well please, it just won't be. In this case, true 3/4" plywood (19 mm) would use approximately a 6 mm tenon. The edge of the workpiece is visible in the machines upper triangular viewing window. DF 500 and DF 700: Loosen the fence angle locking lever to adjust the mortise angle. Set the mortise height to the center of the workpiece. Cut the mortise in the handrail, positioning the Domino on the second mark referenced above. Then glue the frame rail and brace with pads and clamps, if necessary. Self-drawing expansion anchor for a secure hold in the workpiece. Observe minimum routing depths and edge distances! Room to move. For example, if you would like to use an 8 mm diameter domino, you also use the 8 mm cutter. In this example, we are processing 5 x 30 mm dominos. 0 Members and 1 Guest are viewing this topic. TIP When using the base support bracket supplied with the DF500, the distance to the center of the mortise can be reduced to 20mm by using the additional stops. DETAILS on working with the handrail fence can be found in the example applications on page 56. Now tighten the fence height locking lever. Release the fence height locking lever and raise the fence using the auxiliary handle. TIP In general, these connections are located on the bottom of tabletops and kitchen worktops, i.e. In our example with a round timber profile with 40 mm diameter, set the routing height to 20 mm. Clip the two DOMINO connector covers around the anchor bolt. NOTE On the DF 700 the corresponding mortise width is set using the adjusting lever on the left of the machine the specified mortise width can be seen on the display on the top of the machine. Then cut the mortise in both pieces of material. On the DF 700, the possible routing depth is between 15 mm and 70 mm. To switch off, press the on/off switch at the rear to unlock. These widths are available: 17-19-20-22-24 mm for the DF 500 tenons, 22-24-26-28mm for the XL DF 700 tenons. This will ensure that the cross anchor catches the anchor bolt. For indoor use only! As you probably know, Festool manufactures 2 domino joiner models: the DF 500 and the XL DF 700. DETAILS on working with the cross stop can be found in the example applications on pages 74 and 79. Required fields are marked *. You might think that placing two tenons inside one mortise makes for a stronger joint. Also mark the positions for additional dominos (used to ensure a flush connection). 1.1 The DOMINO pendulum router principle The DOMINO joining machine unique routing movement is patented by Festool. This pinned joint requires small deviations in the routing depth setting, which are explained in the following. We are using two dominos per corner connection for maxi- mum stability. Its African, rot-resistant wood, which makes them perfect for outdoor projects. For Baltic Birch or something similar to it, I tend to err on using 5mm tenons , this way I don't 'telegraph' a swollen Domino tenon through to the surface of the plywood by using a too thick tenon. The precisely machined dominos optimally align the workpiece and prevent the miter from slipping when being glued. 3. However, depending on the workpiece or joint type, it may be necessary to offest the Domino randomly. For indoor use only! The separable corner connectors provide even more flexibility, especially with large, solid workpieces like tables or beds. If you just bought a domino joiner, you might be asking yourself which domino tenon size to use for your next woodworking project. Then join the two workpiece parts together the joint is secured from twisting with just one domino! The Seneca Domi-Shim kit makes using imperial sized wood a lot easier. Two machines one principle. Just domino. unmatched. Heres the quick answer: you should use the biggest tenon you can without compromising the projects integrity, which usually means using a domino that is about 1/3 the thickness of the material. Too much glue and the hydraulic pressure of forcing the tenon into the mortise can blow out the wood. Then set a mortise depth of 30 mm this dimension depends on the material. For 3/4" ply I use 5mm, because they're only 30mm long, so I can set the depth of plunge to 15mm and be safe on both cuts. The first number is the tenons thickness, the second is the width, the third is the length. 1.3 The DOMINO joining machines: an overview, SECONDARY HANDLE DEPTH ADJUST LOCK DEPTH ADJUST LEVER, FENCE BODY RELEASE LEVER 10 FENCE HEIGHT LOCKING LEVER 11 ON/OFF SWITCH, 13 FENCE HEIGHT LOCKING LEVER 14 ON/OFF SWITCH 15 MORTISE WIDTH INDICATOR, DEPTH ADJUST LIMIT STOP DEPTH ADJUST SLIDE RELEASE ROUTING DEPTH ADJUSTMENT SLIDER, STOP PIN RELEASE BUTTON FENCE ANGLE LOCKING LEVER, 10 PLUG IT POWER CORD 11 SPINDLE LOCK 12 DUST EXTRACTION PORT.

The DF 500 can cut at 12-15-20-25-28mm; the XL DF 700 can cut holes from 15 to 70 mm deep, at 5 mm steps. Always a stable connection. 1.4.9 Working with extraction. I rarely use the DF on plywood, but this "5mm x 30mm tenons for ALL 3/4" plywood" makes good sense, as it reduces cutting blunders. 17 Essential Woodworking Power Tools: The Ultimate List, How to Remove Clip Lock Roofing? DF 500 set routing height using the board thickness gauge. Because round dowels do not allow offsets, exact drilling is generally performed on stationary or semi-stationary machines. The DOMINO connector is only a connecting element, not a load-bearing element. These are used to hold the corner connector flush against the workpiece. The mortise is precisely routed using the stop catches (DF 500) or stop pins (DF 700). Not flat. Additionally, it is possible to insert the pin in the previous mortise and to use the edge of the domino mortise as a stop. For me, I find that in plywood the domino with glue tends to swell the plywood and it can take a day or more for that to shrink back as the glue dries properly. This can be anywhere between 0 and 90 or by using the detents at 0, 22.5, 45, 67.5 ,90. Nevertheless it is possible, of course, to cover the cross mortises with cover caps. outside of visible area. Then push the fence body frame onto the motor unit until it audibly locks in place. TIP If the frame rail needs to be rebated or grooved, the rebating depth must be added in advance when routing the domino mortises, so that the domino is centered later despite the rebate (which then takes up part of the depth of the domino mortise). Proceed likewise for the additional lengthwise and crosswise rails. https://www.facebook.com/festoolaustralia/videos/2056412977905651/, http://www.rempros.com/dimensions/plywood_sizes.html, Quote from: ChuckM on June 27, 2019, 11:47 AM. To process a 6 x 40 mm domino as in this example, use the 6 mm cutter (6 mm dominos can only be processed with the DF 500). Your use of any material contained on this website is entirely at your own risk. kitchen countertops). Set the mortise height: the distance from the fence to the center should be half the material thickness. Its difficult to compare domino tenons to the biscuits which are used with biscuit joiners. Join the lengthwise and crosswise rails using fastening clamps and glue the joint. (16 mm, 20 mm, 22 mm, 25 mm, 28 mm, 36 mm, 40 mm). Selecting the correct mobile dust extractor: In addition to improving the progress of your work, the mobile dust extractor also primarily ensures a cleaner work environment when working with the DOMINO joining machines: because when working in dusty environments, in particular with materials such as wood, the dust produced can be a nuisance in the work space affecting finish quality as well as getting into other machines and equipment. The routing height is half of the workpiece thickness (which is 40 mm in this example, so the routing height setting is 20 mm). The same goes with softwood. TIP Alternatively, a 4 mm hexagonal socket can be inserted through the mortise or a ratchet with a 10 mm socket can be used. A great companion to either the DF 500 or DF 700. First of all, lets have a look at the Domino tenon sizes available. This example shows another option for using the DOMINO joining machine on the workpiece. The content contained on this site is provided for informational purposes only and does not constitute professional advice. Before reattaching the motor unit to the fence body, ensure that the machine, the guide frame and the guides are clean and free from wood chips. Transfer the markings to the joining surfaces of the worktop. Route both mortises using the tight setting for a precise fit or route the second mortise with clearance for adjustment, if needed. TIP When using the indexing stops, the edge of the workpiece can be seen in the triangular viewing window of the DOMINO joining machine. The most obvious solution is placing 2 joints side by side. *Flat connectors here with the optional extension shells around the cross anchor. Not round. DF 700 The mortise height on the DF700 is set in the same way other than how the measurements on the step gauge are labeled. The routing height is determined by the material thickness, using the usual method you already know from working with your DOMINO DF 700. The support bracket supplied with the DF 500 will help balance the fence for the Domino on narrow stock or when used in vertical plunging for increased accuracy in placement of mortises. Pins ( 1 2 3 ) allow three separate distances to a reference edge. Festool makes no representations about the accuracy, reliability, completeness or timeliness of the material on this website or about the results to be obtained from using the website. The domino. Working much faster: the first domino mortise is very easily positioned and precisely cut with the aid of indexing stops (DF 500) or locating pins (DF 700). Cross anchors here with additional extension shells. Biscuits are ideal for small projects, while dominos work well in many applications, such as cabinetry and furniture-making. The 814 mm diameters are also available as rods (750mm) and in two types of wood for interior and exterior applications. Use this method to carry out routing for all four frame rails. 3. Mark out the desired position of the domino and work using the viewing window. *The terms stop peg and stop pin are used synonymously on the DOMINO XL DF 700. 4.2.3 Stable frame joints with the DF 700. In this example, the frame has a material thickness of 30 mm. The pins allow two domino mortises to be placed by rotating the workpiece, e.g. Then a second sketch next to it for a larger glue surface. The remaining mortises are routed with clearance. TIP The double-headed bolt can be fitted with two to four half shells. The example provided here demonstrates how to create a table or bedpost. For the DF 500, the following cutting diameters are available: 4-5-6-8-10 mm; The XL DF 700 uses these cutters: 8-10-12-14 mm. I think the quality of the Plywood matters for this, and it could be that I've run into bad batches or poor batches of Plywood that don't resist a 6mm tenon with 3/4" or undersized ply that well. The DOMINO XL DF 700, allowing the use of domino sizes up to 14 x 140 mm. DF 500 The mortise can also be positioned by drawing a scribe mark and aligning the machine by using the clear horizontal position gauge. Just one domino is enough to connect a frame corner securely and ensure it will not twist so attractive furniture fronts can be quickly and easily achieved. You should also consider the type of wood you are joining. 1.4.2 Selecting mortise width. For comparison, biscuits are made of compressed wood. With domino sizes ranging from 4 mm to 14 mm thickness to versatile corner and flat knock down connectors, offering several connection options. Wood rods in diameters from 1-3/8- 2-3/8can be connected by a single Domino tenon to form a rotation resistant joint. To improve removal of the debris from the mortises, we recommend always working with one of our CT Dust Extractors. On the contrary, you risk reducing the cross-section too much, weakening the entire connection. 1.4.3 Selecting domino length and thickness Because selection of the domino thickness determines the selection of the cutter used, you first decide on the domino size and then employ the correct cutter (see section 1.4.4). butted joints, proceed as you normally would. Getting it right is key. Using the simple equation: make one from three, the DOMINO DF 500 domino system was set forth. Move the depth adjust slide to the required routing depth. TIP Due to the pinned joint, the 14 x 140 mm domino cannot be processed despite the maximum routing depth of 70 mm for the DF 700. on the endgrain). TIP Beveled joints are also possible with spindles that are being installed on stair cases. With this type of material, theres no risk of the joint being stronger than the material. Youll make your own rules in no time. solid timber panels), Corner connectors from 30 mm material thickness, separable, Flat connectors from 30 mm material thickness, separable. DETAILS on working with the additional stop and the support surface extension can be found in the example applications on page 76. Start with simple projects, learn from your mistakes and carry on. Yes, you Can! That is often treated as a drawback of the domino system since it might reduce the final joint strength. Tighten it only so that the screw stays in place, but the opening remains open for the anchor bolt. Mark out the center point of the spindles on the top side of the workpiece. Ensure that the mortise for the corner connector has a minimum distance of 37 mm from the edge of the workpiece. You should use the smallest tenon available, which is 4mm thick. What is important to note is that the cross anchor mortise should overlap the longitudinal mortise by 5 mm in depth. 30 mm in total 40 mm C*. Use the DOMINO DF 700 for stable frame joints such as for doors, where larger dominos can be processed for even greater stability. Insert the 8 x 40 mm domino into the mortise, applying glue to the joint. I find less glue is a lot better than glopping it on. Then set the trim stop to the width of the handrail and centered on the handrail. While the XL DF 700 can cut mortises for these tenon sizes: Here you have a systainer with 8-10mm tenons and the corresponding cutters; for the bigger sizes, 12 and 14mm, heres another T-loc systainer for them. The DF 500 and DF 700 DOMINO joining machines are generally similar in handling and setting options. They were dreaming what the optimal domino should be capable of. Many tradespeople have been converted to the DOMINO system. Clip the extension shells around the cross anchors for this purpose. Although Festool strives for accuracy in the website material, the website may contain inaccuracies. Set the routing height to match the thickness of your workpiece. This expands the expansion anchor approx.1 mm into the workpiece thanks to the self-drawing property of the bolt and locking it securely into place. It immediately aligns the workpieces, being connected precisely and flush to a reference edge. Fits exactly. For example, this can be helpful when using a domino depth for spacing as well as for repeated, identical routing depths. I have not really noticed this problem in hardwood but have seen it in pine. This is where the unique domino mortise principle comes in. DF 500 1 The standard width, corresponding exactly to the domino width: 13 mm plus the cutter diameter 2 The average mortise width, giving the domino some clear- ance (6 mm): 19 mm plus the cutter diameter 3 The largest mortise width, providing a lot of clearance (10 mm): 23 mm plus the cutter diameter NOTE Please only change the mortise width by turning the rotary switch with the motor running, but never while actually routing. As you can see, each tool requires specific tenon sizes. In this example, we are processing an 8 x 40 mm domino, so the 8mm cutter must be used. Cross Anchor including stud 4. The support bracket supplied with DF 700 will balance the fence for the Domino on narrow stock or when used in vertical plunging for increased accuracy in placement of mortises. The routing depth determines how deep the cutter cuts into the workpiece. Select the pins depending on the desired mortise placement. (In the example using pin 2 in the drawing. Have made a few sanding mistakes with swollen plywood. around double-headed or anchor bolts. The larger DOMINO XL DF 700 will create a mortise for the newly developed DOMINO Connectors. All three units carry Full Unit HEPA Certification. With one domino clip, the clip sits flush and neatly between both workpieces. Tighten the fence angle locking lever. To be precise, it was initially only an informal exchange between two Festool employees over lunch. The routing depth is 20 mm again, as with the spindles, with the 6 x 40 mm cutter to be processed. Dominos Not flat.

Dominos unify all of the benefits of round dowels and biscuits. 1.4.7 Angle adjustment range. All of them are organized conveniently in storage bins with dividers. Set the width of the trim stop to the thickness of your spindle by adjusting the guide in the parallel side fence to the correct dimension using the scale and the green rotary wheels. 2. I have a question about domino sizes. The maximum possible standard domino is the 14 x 100 mm. One of the greatest time savings of working with DOMINO joining machines is the result of working without the need for complex measuring or marking the machine can be positioned quickly and accurately by using the indexing stops (DF 500) or locating pins (DF 700). Even biscuits would be fine (if you happen to own a biscuit joiner). Then set the mortise depth to 50 mm and set the limit stops to 50 mm and 30 mm. would be too much stopping and going and adjusting settings to get it to work. The height step gauge on the DF 700 does not designate the board thickness, but instead it is the actual distance from the center of the mortise to the underside of the fence. What about the materials? DOMINO connector covers clipped around double-headed or anchor bolts. Using the spindle as a guide, ensure that the trim stop dimension fits perfectly; make further adjustments if necessary. Mark out the connector position on the surface of the worktop at the desired point.

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