If the port doesn't match the hose, use an adapter [Sources]. I have added four hanging air filters to the shop over the years. You'll be glad you did. Look for a more complete review in an upcoming issue. With only basic woodworking skills, a tablesaw, and a few simple tools, you can make custom cabinets for your home or shop. If you had to recommend three, which hand planes should I start with? Typically, one or two main trunk lines should cover most of the shop with branches to individual tools. Placing tools that require the greatest airflow closest to the collector reduces the amount of ductwork, allowing faster-moving air that better collects dust and debris. I heat my house and my shop with a boiler that will burn wood pellets or corn. Living in Florida and heavily reliant on air conditioning, I also wanted to find a way to return the air directly, instead of pulling in warm air from the outdoors. Nah. Become an UNLIMITED member and get it all: searchable online archive of every issue, how-to videos, Complete Illustrated Guide to Woodworking digital series, print magazine, e-newsletter, and more.

Its in the room (garage) next to the shop with 6 PVC piping going through the wall to the shop. Then 4 PVC comes up through the floor in five places for the table saw, band saw, planer, jointer and one extra for whatever.

My planer and joiner are moved to an outlet that utilizes the Vortex so all of the chips produced get sucked directly into its bag. Cindy Navarro, I have a central dust collection system that works very well for me. Difficult? Thats collected the old-fashioned way with a broom and dustpan or a broom and shop vac. Alan Gesler, I have an Oneida SuperCell hanging on the wall and drag the hose from machine to machine. Gerald R. Jensen, My career was in chemical industry manufacturing, and I spent a major portion of my time making sure my folks were kept safe, even when they didnt want to be. I have two shop-made box fan/air filter assemblies that I use when Im sanding larger pieces. Thankfully, we have no neighbors within 1,000 feet to complain about noise or dust if it didnt Overall, Im fairly happy with this rig. Dylos DC-1100 Pro air quality monitor, woodmagazine.com/dylos. So heres my cut on dust collection. My next shop (hopefully not too far down the road) will have a dust-collection setup, but I imagine my trusty broom wont be too far away. Bill Koski. The 4" and 6" diameters match the inlets on many collectors, but collectors with 5" inlets require adapters, and the mismatched duct reduces system performance. Rather than a 3,450 rpm induction motor spinning a vaned impeller, three high-speed universal motors [below], like those found in a shop vacuum, sit atop the unit, pulling air through a HEPA filter rather than pushing.

Connecting the hose to each piece of equipment is sometimes a pain. My solution was to enclose the filter canister inside a large plywood box, which directs the exhaust back into the workshop via an opening in the wall. It takes 1300 .3-micron particles side by side to span 164 ". Copyright 2022 Meredith Corporation. Either can serve a whole-shop system. The typical method for determining what size dust collector to purchase involves finding the static pressure (sp) of your ductwork, the airflow in cubic feet per minute (cfm) required to move dust from your tools, and plotting those two numbers on the fan curve for a given dust collector. Theres a 4 Y connector at the vacuums intake port. Eliminate raising dust with a broom by using a shop vacuum with a floor-sweep attachment and a HEPA filter. In this seven-part video series,, Chris Gochnour's sideboard combines usefulness, strength, and beauty in a contemporary case piece. Its that I found a way to locate them outside my shop. Dust-collection fittings, adapters, and accessories: Woodcraft, 800-225-1153, woodcraft.com, Rockler. cyclone dust collector plans wood woodworking diy multi cyclones pentz bill building pdf separators multiple I cant imagine not having a dust collection system. It doesnt take any more time to move my hose than it did to set gates and clear branch lines when they became clogged. Ken Bayer, I use a portable JET 2hp cyclone dust collector, although it is kind of permanent. Heres how. Dust collectors come in two types: single-stage, above, and cyclone, below. In addition, I have a box fan situated above a furnace filter close to the ceiling. I settled on this pairing because while the JET is a great unit, it doesnt really like wood turnings, and the process of dumping the collection bag is a serious pain. Im not allergic to walnuts or walnut oil, but walnut dust causes an asthma-like reaction. Place blast gates in easily accessible spots. Net result: I still have a dirty shop that NEVER will become a Better Homes photo shoot, but its not hip-deep in sawdust anymore! Richard T. Rodgers, The easiest way to deal with sawdust is to use hand tools. Peter Fabri, I have a Rockler Dust Right wall-mounted vacuum with a cyclone dust separator. In both styles, a motor-driven impeller pulls debris-laden air through an inlet. Filters: American Fabric and Filter, 877-742-3653, americanfabricfilter.com. Get complete site access to video workshops, digital plans library, online archive, and more, plus the print magazine. Attaching flex hose requires adapters. In last issues eZine, Rob wished our U.S. readers a happy Fourth of July (Independence Day in the U.S.). I made that from plywood instead of metal, to dampen motor and fan vibration that would resonate through the walls. Although my woodworking friends say it cant be, I am sensitized to walnut dust.

Response to Floor Question: Dont Forget the Appliances, Woodworking | Blog | Videos | Plans | How To, Rob wondered what your solutions are for dust collection, Order Woodworking Plans, DVDs and Supplies. UNLIMITED membership - Get access to it all. Oneida Air Systems, which provided technical advice for this article, provides a free design service for customers. They need not be right next to the tool's dust port. Cut the 4" hole in a 1 1267" block, drill screw pilot holes, then bandsaw the block in half. Match your duct to the inlet size, not the wye. So I take dust control seriously in my shop for myself and any visitors. Although it is nothing like my friends dust collection system (3hp Powermatic) who poured his concrete floor over the 6 PVC with risers to his various machines and automatic open/close blast gates as machines are turned on, but then you could eat off the floor of his shop. Randy Walter, Heres what I use: 1) Broom and dust pan; 2) Two shop vacs connected to small machines and one mobile vac; 3) Box fan enclosed by four large filters on shop floor; 4) Clear View Cyclone 5 hp with 6 pipes. I also have a ceiling-mounted dust collector. Manufacturers determine cfm in a variety of ways. Get instant access to over 100 digital plans available only to UNLIMITED members.

Alexa, start the vacuum, or Alexa, stop the vacuum. It works. They have been certified by a third-party tester to trap at least 99.97 percent of .3-micron particles. I still have dust, just somewhat less. Collecting dust at its source not only makes you a tidy woodworker, it can keep you a healthier one, too. Is it OK to copy projects from the magazine? Quick-Clamp uses snap-tension clamps that latch onto the lip at the end of each pipe and fitting. Whats unusual about my dust-collection system isnt the components. I have a smart-home switch that activates the dust collector. The corn burns hot enough that I have very little creosote build-up from the wood. Dave Palas, My dust collection consists of a broom and dust pan, a shop vac with a Dust Genie Cyclone attachment and a larger dust collection bag unit with a large Dust Genie Cyclone attachment. ; Radial Arm Saws: OK for Dadoing? (See Sources for the bit we used.) A larger port may be hiding behind a wye adapter. Of the options shown here, PVC pipe [below] costs the least and many home centers stock it. A hood behind the blade of a radial-arm saw directs sawdust up to the dust-collection duct.

The plastic drum of the Dust Right is much easier to dump, plus it keeps the JET from getting clogged. Robert Garrott, I use the Rockler wall-mounted collector. An Oneida dust centrifuge separates the particles and sends them into a barrel with a plexiglass window I crafted, so maybe Ill know when to empty it. Theres no heat/AC and ambiance aplenty! Rabbeting a shelf; Strength vs. appearance, Editor's Letter: A new tool with every project. This puts it out of the way, yet close to the chip-producing tools that demand the most of a dust collector: the tablesaw and planer. Since these tools are on casters, the hose will always reach wherever I want to use them. One branch goes directly to the compound miter saw setup, while the other branch goes to the 20 of 4 hose with a quick-release connector at the business end. Avoid filters labeled "HEPA-type" or "HEPA-like," or that make vague claims such as "removes up to 99 percent of the smallest particles." Wood chunks or metal debris drawn into the airflow can damage the impeller as they pass through. Our testing shows that in most cases, halving the claimed cfm provides a truer measure of performance when attached to ductwork. Overhead trunk lines keep ducts out from underfoot. But if this puts ducts in walking paths and work areas, vertical branches may be required. this link is to an external site that may or may not meet accessibility guidelines. Every layout involves compromises.

To accommodate those big bends, I raised the dust collector by mounting it on a custom wall bracket. A dust extractor connected to the port of a random-orbit sander pulls dust through the holes in the sanding pad and traps it. But running ductwork up before routing it back down increases a run's length, adding resistance. Only the smallest particles pass through the impeller and on to the filter, so the filter stays cleaner, and airflow remains constant. Each branch has a blast gate that I have to set whenever I get ready to use a specific tool. When running the planer and jointer, I often wish the barrel was much larger. Elbows have smooth interiors and large radii, and heavy-gauge construction ensures durability. Some piping is under the floor (raised via 28 joists off the concrete) and some hidden behind the workbench on the floor. I made a number of other moves to add efficiency. When calculating the full cost of a system, save money on ductwork, if needed, to invest in a better collector and filter. Then there are brooms and a vacuum sweeper. Freud 18 "-radius flute bit no. In last issues eZine, Rob asked whether painting wood was a sin, or just very wrong., Woodworker's Journal Adirondack Lawn Chair Plan - Reprint, Woodworker's Journal 25 Jigs and Fixtures, CD, The Way to Woodwork Mastering the Table Saw, DVD, Civil War Officer's Chair Downloadable Plan, Ultimate Miter Saw Stand - Downloadable Plan. Consider these pointers to keep your shop and your lungs in great shape. A single-stage collector with a low inlet [below] will benefit from ductwork placed at floor or knee level. Our recommendation is to find a collector with a minimum of 2 hp, a 12" or larger impeller, and a rating of at least 1,300 cfm. Two-bag collectors typically have more power and airflow than a single-bag. Collectively, these work well for me. Gary Petersen, First, Form follows function. My shop is a single 20 x 40 room in an old farm shed/barn (formerly occupied by mules until the arrival of Massey-Ferguson). I have a Jet re-circulator and a Wen recirculator. Handheld tools, such as random-orbit sanders and routers, don't easily connect to the large ductwork of a whole-shop system, and the small dust port on such tools chokes off airflow. Spiral duct [above] and Quick-Clamp pipe [below] and their fittings are purpose-built for dust collection. I save the shavings, dust, etc., and add them to my shelled corn when I fill my bins for the winter. Last week Rob wondered what your solutions are for dust collection, and many of you share the brief (and extensive!) All working together with a recently installed one-ton mini-split A/C makes woodworking in south Louisiana enjoyable. Lynn Barbier, I still use mostly an old-fashioned broom and dustpan for most my dust collection and a shop vac to get in the machines and tight spots.



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